Posts Tagged ‘burningman’

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Constructing a Canopy Cruiser

July 23, 2014

squeeb bikemount

Ever wanted a cool canopy cruiser on the playa but you can’t weld or didn’t want to permanently alter or bike?  I designed this little rig to give me a solid front mount point that doesn’t turn with my handlebars.  Used in conjunction with clamps mounted on either side of the book rack on the back of my bike, this gives me a nice solid 3-point mount system that has withstood the tests of the playa for several years running.    You can build it in an hour with a jig saw, a drill, though a chisel, dremmel, or router is also strongly recommended.

The core is made from a couple pieces of 2×4.  The one that sits inside the frame of the bike is the important one.  

Put a piece of wood on the opposite side of your bike and trace the open space with a pencil.  Cut it out with a jig saw, and then use a chisel, dremmel, or router to cup them so it fits snugly into your frame  (This isn’t absolutely necessary but the tighter the fit, the better).  

The front inner piece is much like the inner one but you can be more sloppy/creative here.  I wanted my front to look like the prow of an old sailing ship so I bored a larger hole front to back and bent a piece of conduit to slot into it but you could make the hole top to bottom and skip the bend or use a variety of different materials.

The exterior pieces are 1/8″ plywood, but you could use any rigid material that can take a bit of flex.  Stiff plastics and most metals would also work.   The important part here is to make sure that the pieces overlap the tubes of the frame.   This is what keeps your prow from moving side to side.      Also make sure it clears your handlebars and any cables when you turn the wheel back and forth. 

As noted above, my riser is made from a bent piece of conduit but you could mount just about anything here in a variety of configurations. 

The assembly is held together with carriage bolts and lock washers.   I used cap-nuts on mine because I like to minimize sharp edges.

And that’s basically it.  With a solid mount point on the front that’s not getting on your way, you can get pretty crazy with what the actual canopy looks like!  Here’s the rig I built for my spouse last year.  https://www.flickr.com/photos/obscurestar/9699598756/ (That zepplayan is nearly 10 feet long!)

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